Thermoset and thermoplastic molding customized to fit your needs, tight tolerances, intricate parts, molded in threads, insert molding, high gloss aesthetics, high strength Thermoset and thermoplastic molding customized to fit your needs, tight tolerances, intricate parts, molded in threads, insert molding, high gloss aesthetics, high strength
automated injection, compression and transfer presses along with auxillary equipment is used to process your products using the most cost effective process Thermoset Parts are used in electrical applications, luminaires, ballasts, large and small appliances, shower and bath fixtures, slip rings, pumps Thermoset material is corrosion resistant, dimensionally stable, creep resistant, high flex strength, provide electrical and thermal insulation, low fluid absorption. We mold epoxy, bmc, smc, phenolic, melamine, urea etc.....

Custom Molding Thermoset and Thermoplastic Parts

What is a Thermoset Material?

A Thermoset material is made of polymer resins that are cured through a heat and chemical cross linking process. This curing process transforms the resin into its final form and once the crosslinking has taken place, the material cannot be melted or re-shaped. Thermoset materials are generally stronger than thermoplastic materials and are better suited to high temperature and high strength applications. Some examples of thermoset materials are:

  • polyester fiberglass systems such as sheet molding and bulk molding compounds
  • phenolic
  • melamine
  • epoxy
  • urea
  • melamine/phenolicdiallyl ortho phthalate

Why choose a Thermoset Material?

Thermoset composite materials are an ideal choice when choosing a material for a product that needs the following property values.

  • dimensional stability
  • high heat resistance
  • electrical insulation
  • high flex strength
  • thermal insulation
  • corrosion resistance
  • creep resistance
  • low fluid absorption

What are some applications for thermoset material?

Typical applications for these materials are:

  • electrical enclosures, toggle bars, levers, switch bases, spacers, slip rings
  • automotive caps and housings
  • shower and bath fixtures
  • small and large appliance handles, control panels, side and end panels
  • outdoor grill shelves and control knobs
  • lighting luminaires, bases and covers

Thermoset materials are an excellent canidate for products being considered for metal replacement.

 

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